Complete TC Gemini Restoration Parts Checklist (1977–1979)

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TC Gemini

The TC Gemini refined everything Holden got right with the TX. Better trim, improved reliability, and subtle styling updates made it one of the most popular early Geminis — and today, one of the most restorable.

Engine & Drivetrain Restoration Checklist

Factory Engine

  • 1.6L Isuzu G161Z OHV petrol
  • Nikki downdraft carburettor
  • 4-speed manual (most common)
  • 3-speed automatic (less common)

Engine Parts to Inspect or Replace

  • Full engine rebuild kit (pistons, rings, bearings)
  • Timing chain & tensioner
  • Oil pump
  • Water pump & thermostat
  • Radiator (TC units often clogged internally)
  • Carburettor rebuild kit
  • Fuel pump (mechanical)
  • Engine mounts
  • Ignition system (points, condenser, coil, leads)

Transmission, Clutch & Differential

Gearbox & Driveline Checklist

  • Gearbox synchros (especially 2nd & 3rd)
  • Input/output shaft seals
  • Clutch kit (plate, pressure plate, release bearing)
  • Clutch master & slave cylinders
  • Tailshaft uni joints
  • Differential bearings & seals
  • Gear shifter bushes
  • Transmission mount

Suspension & Steering Components

The TC uses front MacPherson struts and a live rear axle, similar to TX but with minor refinements.

Suspension Checklist

  • Front strut inserts
  • Coil springs (standard or mild drop)
  • Upper strut mounts
  • Lower control arm bushes
  • Ball joints
  • Tie rod ends
  • Steering rack boots
  • Rear trailing arm bushes
  • Rear shocks

Brake System Restoration

Factory Setup

  • Front disc brakes
  • Rear drum brakes

Brake Parts Checklist

  • Front rotors
  • Calipers & rebuild kits
  • Brake pads
  • Rear drums, shoes & wheel cylinders
  • Brake master cylinder
  • Brake booster
  • Rubber brake hoses
  • Handbrake cables

Body Panels & Rust Repair (Very Important)

Rust is the biggest TC Gemini killer.

Known TC Gemini Rust Areas

  • Front chassis rails
  • Inner guards
  • Battery tray
  • Floor pans
  • Sills & doglegs
  • Rear quarter panels
  • Boot floor
  • Windscreen lower corners

Body Restoration Checklist

  • Floor repair sections
  • Sill repair panels
  • Door seals
  • Window rubbers
  • Bonnet & boot seals
  • Chrome bumpers
  • TC-specific badges & emblems

Interior Restoration Parts

TC interiors improved over TX but are still fragile today.

Interior Checklist

  • Seat foam & upholstery kits
  • Door cards
  • Dash pad (cracking is common)
  • Carpet kits (moulded)
  • Headliner
  • Sunvisors
  • Steering wheel restoration
  • Interior clips & fasteners

Electrical & Lighting

Electrical Checklist

  • Wiring loom inspection
  • Alternator
  • Starter motor
  • Voltage regulator
  • Battery cables & earth straps
  • Fuse box refresh
  • Headlights
  • Tail light lenses
  • Indicator lenses
  • Dash bulbs & switches

Poor earthing causes most Gemini electrical issues.

Wheels, Tyres & Running Gear

Checklist

  • Factory steel wheels or period alloys
  • Correct hubcaps
  • Wheel bearings (front & rear)
  • Differential mounts
  • Tyres in period-correct sizes

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